Customization: | Available |
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After-sales Service: | Field Installation, Commissioning and Training, En |
Warranty: | 1 Year |
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DTB-900 Capacity:15000pcs/h
Application
DTB series ice-cream extrusion tunnel is an ice-cream production system with the characters of extrusion forming, quick-frozen and hardening. It's mainly applicable to large-scale production of extrusion cutting ice-creams. By assembled with different accessories, this machine can also be used for producing cone ice-cream, double-layer ice-cream, strip ice-cream, cake ice-cream and some other special-shaped ice-cream. When equipped with matched manipulator, it is provided with the function of coating chocolate outside stick inserted ice-cream.
System
Standard configuration of DTB series ice-cream production line including product trays transport system, quick-frozen tunnel, freezing machine, wrapping machine, manipulator etc...Products entrance and exit are in the front of the tunnel are connected with the working table, formed a circular transport system. The working table has some standard working stations for installing special devices when make different kinds of ice-creams, or can be used for pressing, filling or decorating ice-creams. New type manipulator device helps achieve the goal of coating chocolate. All above equipments form a complete flow production line, including freezing extrusion, quick-frozen hardening, manipulator nipping, unloading and automatic packing.
The whole system adopts computer control, touch screen operation and Germany Festo pneumatic parts which make it all the equipments are programmable controlled. With the character of working stable and convenient for adjusting, the machine possesses strong potential ability in new ice-cream products development. Nice shape, easy operation and the whole process is basically finished by machinery which has provided favorable hygiene conditions for the production, thus being applicable for large and medium sized companies.
Working principle
Extrusion device of the production line extruding raw materials onto the products trays or fill raw material into predistribution cones. Then use different operating unit for different ice-cream products, like: Insert device, distribution device, cone-filling device, surface decorating device, jam adding and nuts spraying device. After a series of operations, trays with products will through the quick-frozen tunnel and then the manipulator nip and bring ice-creams outfrom the trays to the next step-coating chocolate and send out after wrapping.
No. | Parameters | Unit | DTB-880 | DTB-880C | |
1 | Production capacity | Stick ice-cream with single cutting station | Piece/ min | 120 | 120 |
Single piece weight 50-80g pairs of cutting configurations | 120X2 | 120X2 | |||
2 | Conveyor spped | Pallet/min | 0-42 | 0-42 | |
3 | Pallet | Standard size | mm | 350X246 | 350X246 |
4 | Conveyor chain | Pitch | mm | 62.5 | 62.5 |
Length | M | 200 | 200 | ||
5 | Power | Voltage/Frequency | V/Hz | 380/50 | 380/50 |
6 | Capacity | Main Drive Motor | KW | 4 | 4 |
Cold air blower | KW | 3X8 | 3X8 | ||
Cutting motor | KW | 0.18X2 | 0.18X2 | ||
Robot hand motor | KW | 1.1X2 | 1.1X2 | ||
Heating | KW | 4 | 4 | ||
7 | Cooling system | Maximum cooling capacity | Kw | 163 | 163 |
Evaporator heat transfer area | M2 | 500X2 | 500X2 | ||
Refrigerant | -- | R717 | R717 | ||
Air flow | M3/H | 24000X2 | 24000X2 | ||
8 |
Compressed air | Pressure | MPa | 0.6-0.7 | 0.6-0.7 |
Consumption | L/min | 100-1000 | 100-1000 | ||
9 | Dimensions | Table | mm | 5360X1380X2325 | 6035X1380X2485 |
Tunnel body | mm | 9000X4000X3750 | 9000X4000X3750 | ||
1)Installation, commissioning, training service until the customer could use the machine independently
2)Experienced ice cream production manager attending service in customer's Production site