| Customization: | Available |
|---|---|
| After-sales Service: | Field Installation, Commissioning and Training, En |
| Warranty: | 1 Year |
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Application
SDA series ice-cream extrusion tunnel is an ice-cream production system with the characters of extrusion forming, quick-frozen and hardening.
It's mainly applicable to large-scale production of extrusion cutting ice-creams. By assembled with different accessories, this machine can also be used for producing cone ice-cream, double-layer ice-cream, strip ice-cream, cake ice-cream and some other special-shaped ice-cream. When equipped with matched manipulator, it is provided with the function of coating chocolate outside stick inserted ice-cream.
System
Standard configuration of SDA series ice-cream production line including product trays transport system, quick-frozen tunnel, freezing machine, wrapping machine, manipulator etc..
Products entrance and exit are in the front of the tunnel are connected with the working table, formed a circular transport system.
The working table has some standard working stations for installing special devices when make different kinds of ice-creams, or can be used for pressing, filling or decorating ice-creams.New type manipulator device helps achieve the goal of coating chocolate.
All above equipments form a complete flow production line, including freezing extrusion, quick-frozen hardening, manipulator nipping, unloading and automatic packing.
The whole system adopts computer control, touch screen operation and Germany Festo pneumatic parts which make it all the equipments are programmable controlled. With the character of working stable and convenient for adjusting, the machine possesses strong potential ability in new ice-cream products development.
Nice shape, easy operation and the whole process is basically finished by machinery which has provided favorable hygiene conditions for the production, thus being applicable for large and medium sized companies.
Working principle
Extrusion device of the production line extruding raw materials onto the products trays or fill raw material into predistribution cones. Then use different operating unit for different ice-cream products, like: insert device, distribution device, cone-filling device, surface decorating device, jam adding and nuts spraying device. After a series of operations, trays with products will through the quick-frozen tunnel and then the manipulator nip and bring ice-creams out from the trays to the next step-coating chocolate and send out after wrapping.
| No. | Parameter | Unit | SDA980 | |
| 1 | Production capacity | Ice-cream weight: 70-80g | Piece/min | 150(max) |
| 2 | Ice-cream material feeding temperature | °C | Below -4°C | |
| 3 | Ice-cream discharging temperature | °C | Below -22°C | |
| 4 | Refrigerating capacity (+30°C /-30°C R404A) | Kw (Kcal/h) |
140 (120000) |
|
| 5 | Water consumption (water temperature: 8--20°C) | T/h | About 20 | |
| 6 | Capacity (defrosting heater power is not included) | Kw | About 80 | |
| 7 | Power | 3phase/380V/50Hz | ||
| Driving motor power | Kw | 4 | ||
| Control motor power | Kw | 1 | ||
| Evaporator power | Kw | 8X2.2 | ||
| Cleaning bush power | Kw | 0.18 | ||
| 8 | Total weight | T | About 14 | |
| 9 | Area (L×W) | mm | 15000X2600 | |
| 10 | Quick-frozen tunnel | Ambient temperature25°C | °C | Below -40°C ( thermometer value) |
| Trays | piece | 980 | ||
| Trays inside the tunnel | piece | 940 | ||
| Medium of cooling system | -- | R404A or NH3 | ||
| Suction temperature of evaporator | °C | 45 | ||
| Compressed air | Working pressure | Mpa | 0.5-0.7 | |
| Min Working pressure | Mpa | 0.45 | ||
Pre-Sales Service
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
After-Sales Service
1. Comprehensive engineering services
2. Installation supervision
3. Operator training
4. Oversea technical support
5. Oversea equipment maintenance
6. English speaking engineers available to provide technique support
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